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IN-LINE INSPECTION SYSTEM

ACMD-2000 IN-LINE
Post-Cutting Dimension Inspection Machine

Fully automated, high-precision PCB singulation inspection with ultimate measurement stability

ACMD-2000 IN-LINE 實機照片
SEAMLESS AUTOMATION

Seamlessly Bridging Cutting and Packaging: Fully Automated GO/NOGO Inspection Hub

全自動 GO/NOGO 檢測樞紐示意圖
1200 UPHThroughput Performance

Zero Manual Intervention

Fully automated from infeed to full-tray stacking output.

Ultimate Precision

Industrial-grade CIS camera paired with high-precision servo control ensures micron-level inspection (14um precision).

Real-Time Traceability

Real-time 2D barcode reading with cloud upload of measurement data.

CORE ARCHITECTURE

Core System Architecture: Three Integrated Modules

三大整合模組

Optics & Vision

  • · Non-contact optical imaging
  • · Custom region selection via vision software
  • · Optional board height measurement

Control & Data

  • · High-precision servo control on each axis
  • · Simultaneous 2D barcode reading
  • · Real-time measurement data upload

Transport & Handling

  • · Dedicated infeed carriers
  • · Independently actuated vacuum nozzles
  • · Fully automated TRAY transfer output
Integration Platform: PC Windows
LAYOUT & FLOW

Equipment Layout & Flow: Fully Automated "Left-In, Right-Out" Structure

設備佈局與動線
STEP 1

Cutting machine infeed interface

STEP 2

Optical inspection module & 4-axis transfer arm

STEP 3

Empty/full TRAY stacking transfer zone

High-precision servo control and dedicated carriers ensure smooth, seamless infeed.

SMART SORTING

Smart Classification Logic: Three-Way Sorting Mechanism

智慧分類邏輯
OK Board

Vision-determined GO (dimensions and specs match)

TRAY transfer, entering standard full-tray packaging flow

NG Board

Vision-determined NOGO (dimension anomaly/defect)

Arm transfers to dedicated "NG tray slot" for isolation

X Board

Identified as X board (scrap/marked board)

Placed separately to avoid mixing

STABILITY VALIDATION

Ultimate Equipment Stability Validation (Gage R&R)

30 Consecutive Repeated Measurements on the Same Material (Rigorous Stress Test)

30xConsecutive Repeat Tests

Test Conditions

The same PCB sample scanned repeatedly in place, 30 times.

CPK Performance (Process Capability)

Based on highly stable repeated measurement results, demonstrating excellent process capability index (CPK) and ensuring high-quality output.

Test Objective

To verify whether ACMD-2000's dynamic imaging and table servo control achieve micron-level absolute stability, ruling out measurement drift caused by the equipment itself.

30-Test Results: 100% OK Across the Board
DATA ANALYSIS

Measurement Data Analysis: Near-Zero-Error Micron-Level Repeatability

Board Length Stability Analysis

Max 80.009mm / Min 79.976mm

Maximum Range

0.033mm (33um)

Board Width Stability Analysis

Max 22.018mm / Min 22.005mm

Maximum Range

0.013mm (13um)

Data derived from consecutive empirical testing of ACMD-2000 base model.

WHY IT MATTERS

Behind the Data: Why ACMD-2000 Is Absolutely Trustworthy

Eliminating "False Rejects"

Zero False Rejects

Extremely low micron-level measurement variance (< 33um) ensures the production line never misjudges good boards due to equipment instability, significantly improving actual yield.

A Fortress of Outgoing Quality

Guaranteed Outgoing Quality

Meeting increasingly stringent semiconductor and advanced PCB packaging requirements with impeccable Gage R&R performance, ensuring every shipped board is dimensionally precise.

Proof of Structural Rigidity

Structural Integrity

Flawless repeatable data stems from a highly rigid underlying design — ±10um table precision and servo control that remain steady and drift-free even at 70mm/s high speed.

VISION SYSTEM

Industrial-Grade CIS Vision System: A Micron-Level Gatekeeper

工業級 CIS 視覺系統

Camera Spec

Industrial-Grade CIS Camera

Single Scan Range

300 x 300 mm

High-Speed Inspection

70 mm/s

Ultimate Precision

CCD 14um

Table Stability: ±10um Table Precision (High-Precision Servo Control + Optical Scale)
ROBOTIC ARM

Intelligent Robotic Arm: Fast, Precise, Damage-Free Handling

Core Hardware

Equipped with an EPSON 700-series 4-axis transfer arm, delivering industrial-grade speed and rigidity.

Damage-Free Handling

Independently actuated vacuum nozzles pick up boards, ensuring zero scratches on the PCB surface.

Platform Specification

Table height maintained at 900±50mm, matching ergonomic and standard production line interface height.

智慧型機械手臂結構圖
SPECIFICATIONS

On-Site Deployment & Equipment Specification Summary

實機部署

Core Performance

UPH: 1200 pcs/hr

Interface: PC Windows

Basic Power

Power: 220V 1φ, 50/60Hz, 2 KVA (x2)

Air Supply: 6-8 kg/cm²

Inspection Unit Dimensions

L 1500 x W 1200 x H 1800 mm

Weight: 500 KG

Tray Collection Unit Dimensions

L 1550 x W 1700 x H 1800 mm

Weight: 700 KG

PCB圖

Outstanding quality, crafted by a professional original manufacturer.